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Smart Pneumatics & Predictive Maintenance
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Why Smart Pneumatics

Modern production demands uptime, efficiency, and quality. Yet, unplanned stops, drifting actuations, sticky spools, blocked silencers, and inconsistent quality often stand in the way.

Smart Pneumatics turns compressed air systems into a source of actionable insights, helping you:

Detect problems before downtime occurs

Optimize energy use and reduce compressor costs

Stabilize cycles for consistent product quality

Integrate diagnostics with your existing PLC/SCADA

This is not just monitoring — it’s S.M.A.R.T.

Specific • Measurable • Actionable • Relevant • Traceable

Quality & 

Certifications

Hydramatics ensures that every solution meets strict quality and compliance standards. Our products and systems are certified to ISO 9001, ISO 14001, and CE standards, ensuring reliability and safety. From hygienic designs for life sciences to rugged solutions for mining, Hydramatics delivers automation systems that meet international benchmarks while being tailored for local conditions.

Predictive Maintenance

Stop failures before they stop you.
Smart sensors and diagnostics detect drifting actuations, sticky spools, and blocked silencers early — before they become downtime events.

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Energy & Leak Optimisation

Cut compressor costs and uncover hidden losses.
High energy bills, pressure drops, and unknown air consumption are common pains. With a short baseline study using FSX meters, you’ll get:

  • A leak/top offenders list

  • Correct sizing for pressure and tubing

  • Immediate energy-saving wins


What you’ll see: Before/after plots and a practical baseline checklist.

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Controlled Pressure & Flow

Stabilize cycles. Reduce scrap.
Open- and Closed-loop pressure and flow profiles keep processes consistent. Using Camozzi proportional regulators and valves, you can reduce energy waste and improve operational efficiency.


What you’ll see:

  • Flexible and modular configurations

  • Customised PID control

  • Built-in predictive maintenance

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Valve Islands  
& Connectivity

Diagnostics at the network level.
Series D valve islands and smart gateways provide:

  • Coil/valve status and cycle data

  • Real-time diagnostics and analytics

  • Easy connectivity to plant systems


Connectivity Options:

  • Profinet, Profibus-DP, CANopen, EtherNet/IP, EtherCAT, IO-Link

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SCADA & CMMS Integration

Smart Pneumatics data doesn’t live in isolation — it feeds into the systems you already use. Alarms, tags, and diagnostic data are easily forwarded to your PLC, SCADA, or CMMS platforms.


Our products and supporting files play nicely with all major industrial protocols and platforms. 

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Elevate Your Control

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